Pump Stations and Intake Structures
Layne professionals include the ultimate specialists in the design and construction of intakes for high-capacity water supply systems.
Our extensive experience includes surface water intakes, infiltration galleries, combined aquifer and surface water intakes, riverbank filtration systems and seawater intakes. These intakes have ranged in capacity from several thousand gallons per minute (gpm) to over 150,000 gpm, including intakes constructed in alluvial and cohesive soils, bedrock and mixed-face conditions.
Built for municipal and industrial customers, our surface water intakes include conventional river bank structures with mechanical screens, submerged pipe intakes with static screens and tunneled intakes with drilled “tap” connections into the lake or river bed. By their very nature, these projects call upon all of our skills and experience in cofferdam construction, shaft excavation, underwater blasting, excavation and marine pipe installation, and the actual pump station construction itself. Our self-perform capabilities also include large, deep vertical shafts, heavy concrete work, hard rock tunneling, marine work and intake pipelines common to large intake construction.
Layne's fixed-screen surface water intake design contains almost no moving parts, keeping O&M costs extremely low. Our specialized construction techniques incorporate trenchless technology for sinking/building the reinforced concrete caisson that serves as the wet well pumping station, and for installing the intake line(s) that deliver water from the surface water source into the caisson. This technology minimizes disturbance during construction and operation, often simplifying the permitting process. The intake screens are positioned and designed to optimize fish protection and hydraulic efficiency, minimizing plugging and facilitating self-cleaning where possible. Automated backwash systems complement this design to ensure the screens remain open.
Layne works with the engineer and client to find a balance of aesthetics and cost.
Our experience ranges from very architecturally complete pump stations to pre-fabricated FRP and pre-engineered metal pump rooms. We understand the large pump station environment with sophisticated SCADA automation and redundant electrical services. Layne's pump station experience for the municipal, power and industrial customer includes deep structures constructed in earth, rock and marine excavations utilizing sheeting and cofferdam systems.
Large, deep vertical shafts and all types of heavy concrete construction are self-performed by Layne. Our pump station experience includes direct intake and screening designs, remote intake with raw water pipeline or tunnel to the pump station and direct pumping from deep shaft intake.
HEAVY CIVIL - Prairie State Energy Campus
This Design/Build project is part of the largest construction project in the US. This project takes up to 15 MGD... More »
HEAVY CIVIL - KY American Water Treatment Plant Construction
High-profile new 20.0 MGD water treatment plant for a long term water supply solution for the Central KY Region. ... More »
HEAVY CIVIL - Intake and Pump Station
Traditional intake structures would create a hazard to barge traffic on the river. An additional high capacity,... More »
HEAVY CIVIL - Water Transmission Main
The fast growing east end of Jefferson County, KY required additional finished water supply to maintain service... More »
WATER RESOURCES - Injection Well
Layne was hired to drill a Class V Exploratory Well to obtain hydrologic and geologic information that would be... More »